HYDRA-DYNO AUTOMATIC TRANSMISSION TESTING EQUIPMENT

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CUSTOM ENGINEERING SOLUTIONS FOR AUTOMATIC TRANSMISSION INDUSTRY 

Transmission dyno. EOL testing for your transmission shop or R&D department.

With over 2 decades of experience in advanced Valve Body testing, Automatic Transmission testing and Torque converter reman equipment manufacturing we have developed our newest modular HTC-S controller system for data acquisition and processing.

 

We are fully taking on transmission dyno projects with 100% own development. Our team has numbers of successfull integration of HTC-K Controller on transmission test benches produced by 3rd parties. Nowadays, we are taking up custom-built projects to satisfy a wide range of customers' requirements in terms of transmission testing from light to heavy duty industrial transmissions.

Third party transmission dyno runing on HTC-K controller 

Custom built Light and Medium Duty Transmission Dyno

Technical characteristics (sample)

Subject to alterations to your technical requirements


General
Power requirements........................380 V 3-phase, 50-60Hz 
Dimensions..................................201cm х 462 cm х 258 cm
Weight......................................................................1,890 kg

Drive
Type.................................................Asynchronous AC motor
Rated power.....................................................30 kW(40 HP)
Rotation frequency the motor................................3000 RPM

Load cell unit

2 included, additional load cell is optional
Type......................................................Eddy current retarder
Cooling.............................................air-cooled, bi-directional
Max rotation frequency..........................................4200 RPM
Max torque................................................................500 N/m

 

Includes jib crane

HTC-S Controller technical specification

  • Fully automated test scripts 

  • Allows complete simulation of light, medium and heavy duty load operation modes

  • HTC-S controller unit is used to drive transmission and gather data during the test.

  • HTC-S Software Package allows to compare gathered data with master data after the test is completed.

  • Includes required number of load cells (500 N/m) and a rotary drive unit with a powerful electric motor (30 kW) as well as separated tanks for standard and specific fluids.

  • For efficient operation, the stand is equipped with a 40-HP engine and a modern VFD (variable frequency drive). This allows for the operator to hear extrinsic sounds as well as identify other problems associated with extrinsic sounds of the gearbox.

Sample image of design process of custom built dyno
  • The design makes it easy to control the motor and load cells in both manual and automatic modes – via the integrated control system 

  • The dynamometer chassis has built-in electronic pressure sensors. This allows the use of standard hoses for connection to the oil ports of the transmission.

  • DST 1.1 is equipped with a electric disk brake. This is an effective locking device, which allows carrying out of tests on the integrity of all components.

  • The stand is equipped with a cantilever-rotary lifting device (jib crane), which greatly facilitates the installation and removal of transmissions.

HTC-S CONTROLLER FOR YOUR DYNO

Our newest DAq system HTC-S designed precisely with complete gearbox testing in mind is now fully launched with the advent of Hydra-Dyno

HTC-S Data Acquisition system can be used in almost any of existing on the market transmission dynos of ligh, medium or heavy duty. Integration of the controller in 3-rd party equipment requires technical expert presence at customers premisses
 

© 2016 Cottingham Engineering

Kettering, UK

+44 (0) 1536 511123

sales@hydratest.co.uk